The entire ZLDS process is designed scientifically and being executed in a systematic process utilising cutting-edge technology procedures and equipment by experienced professionals. The combined effluent water will be in dark colour at the initial stage with the PH level at 9 to 11. The total dissolve solids will be varying between 5000 to 6000 mg/ltr. The total suspended solids will be at 200 mg/ltr. The COD will be 1500 mg/ltr, whereas the BOD will be 300 mg/ltr. These levels will be significantly reduced in the case of PH levels and total dissolve solids, whereas the water will be colourless and total suspended solids, COD and BOD will all be totally eradicated at the final processing.
- 1. Dye & wash water Collection Tank
- a. Back wash effluents
- 2. Primary Clarifier
- a. Colour Removal
- b. Sludge settling
- 3. Aeration Tank
- a. To remove organic load
- 4. Bio settling
- 5. Sodium hypo chlorite dosing clarifier to feed
- 6. Tertiary Clarifier
- a. Turbidity reduction
- b. Colour removal
- 7. To collect clean treated water
- 8. Filters
- a. Sand filter – to arrest TSS
- b. Carbon filter – to polish the treated water
- 9. Ultra filtration
- a. To reduce turbidity
- b. To remove colloidal particles
- 10. Reverse Osmosis Plant (RO)
- a. To Remove High TDS to Low TDS through semi permeable membrane by HP pump
- 11. Evaporator
- a. To treat RO reject and recovering condensate water and mixed salt through centrifuge
- 12. Recovery from RO MEE
- a. Based on feed water in RO we can able to recover 90-95% in achieving from RO and MEE
- 13. Sludge Management
- a. Sludge generation from clarifier and aeration we can able to handle through filterpress and decanter